Toolfab Engineering

ABOUT US

About Us

We have pleasure in introducing ourselves as one of the leading Engineering manufacturing industry in Trichy, Tamilnadu, India, with over two decades of experience in the manufacture Heavy Engineering Fabrication components.

Toolfab focusing on Heavy Engineering Fabrication with major emphasis on Wind Mill Towers, Thermal Power Plant Pressure parts components, Utility Package Boilers, Railway Over Bridge Steel Composite Structures, Mining Equipments & Heavy Boiler Structures etc.

Further significant developments of Latest Engineering Techniques & Technology with constant research for customer need engineering solutions to meet 100% Quality and Customer Satisfaction in Time.

POTENTIAL

Infrastructure
We have a well equipped Infrastructure with the State-of-art technology to meet the customer’s engineering requirements & delivery on time.

Covered Shop floor Unit 1 : 20m x 170m x 3 bays.
Covered Shop floor Unit 2 : 20m x 210m x 3 bays.
Covered Shop floor Unit 2 : 20m x 240m x 2 bays.
Open area for utility & storage : 35 Acres.

Handling Facility
We have a rigid setup of high-tech EOT cranes in all the covered shop floor area. Also mobile cranes & gantry cranes for handling in open area.

15 MT – EOT Gantry Cranes : 10 Nos.
25 MT - EOT Gantry Cranes : 2 Nos.
40 MT - EOT Gantry Cranes : 13 Nos.
50 MT – EOT Gantry Cranes : 1 Nos.
10 MT – Mobile Cranes : 01 No.
12 MT – Mobile Cranes : 13 Nos.

14 MT – Mobile Cranes : 01 No.
15 MT – Mobile Cranes : 01 No.
17 MT – Mobile Cranes : 01 No.
14 MT – Mobile Cranes : 01 No.
80 MT – Mobile Cranes : 01 No.
100 MT – Mobile Cranes : 01 No.

Storage & Preservation
An Optimized Set up for Material Receipt, Handling, Storage, Identification & Traceability as per ISO Standard.

CORE MACHINERY

Core Machinery

We have a cluster of latest technology machinery in house to cover all fabrication activities.

TESTING FACILITIES

Easy Laser - Surface Flatness Measurement and alignment system - Make-DAMALINI AB – SWEDEN.
Ultrasonic Testing Machine (Digital & Analogue).
Magnetic Particle Testing machine.
Liquid Penetrate Test kits.
Painting Gauge –Coat measure M-1. Digital & Profile Gauge.
Distance Measurement Laser.
Hydro Testing Pump ( 350 Kg/cm2 (g) ) & Pressure Gauges – Various Ranges.

CREDENTIAL

In response to changing market dynamics & customer requirements - Toolfab has gone through a phased process of redefining its organization setup : An Esteemed Process of ISO Certification for Quality System.

	“ISO 9001-2015 ” Certified by BSI-Certification
	An Esteemed Process of ISO Certification for WELD SHOP APPROVAL "ISO 3834 – 2-2005" Certified by Intertek Scope of Certificate.
	Process of IBR Certification We have been qualified by the “INDIAN BOILER REGULATION” Authority to take up Pressure Parts Fabrication, for Carbon Steel as well as Alloy Steel Fabrication.
	We are certified by “RESEARCH DESIGN & STANDARDS ORGANISATION” “GOVERNMENT OF INDIA MINISTRY OF RAILWAYS” For Fabrication and Supply of Riveted & Welded Steel Girders for Railway Over Bridges.

QUALITY FOCUS

As a Core Value : Toolfab is processing continual improvement in high quality on our products
In our Organization, continuous improvement to process is not an assignment, but a way of life. This tradition of quality consciousness is linked directly to the company’s history of excellence and Success. Raw materials are sourced predominately from reputed companies and customers approved Suppliers.

OUR CURRENT CERTIFICATION PROCESS
ISO 14001 : 2004 – ENVIRONMENT MANAGEMENT SYSTEM. BS 18001 : 2007 (British Std) OPERATIONAL HEALTH & SAFETY MANAGEMENT SYSTEM. &
EN 1090 (European standard) regulates the fabrication and assembly of steel ASME – U & S STAMP (UNFIRED PRESSURE VESSELS & POWER BOILERS)

PORTFOLIO

Toolfab has geared up gradually towards from small scale manufacturer to one of the largest and most respected business groups in India. A Stage wise escalation....

PHASE-1
PHASE-2
PHASE-3
PHASE-4
PHASE-5

PHASE-1 : SINCE 1995

Structural Columns: ‘+’ Columns, ’I’ Columns, Box Columns, Ceiling Girders.
Structural Beams: Welded Beams, Bracing Beams, Bracing Boxes, Buck stay beams,Monorails.

PHASE-2 : SINCE 2000

Ducting: Square, Elbow, Transition, Circular, Equal Tee, Unequal Tee, Chimneys, Reducers, David Assembly, Flue Gas Duct, Cold Gas Duct, Oil Air Duct, Air Foil Duct etc.
Dampers: Gate, Auto- dampers, Circular dampers, Isolators, Wind Box Assembly.
Expansion Bellows: All type of Bellows in MS & SS.

PHASE-3 : SINCE 2003

Conveyor Equipments: All type of Pulleys with Shaft, Drive Head & Tail End Station, Idlers, Standard Shiftable Frames, Transition Frames, Belt Scrapers, Skirt Board, Crawler Pad.
Others: Steam Flow Diverter frame, Steam Flow Duplex Flap, FlapArm, Gear Box Assembly, Toggle Arm, Seal Air Fan Frame, Guillotine Top Frame,Track Plates, Bends, Reducers, Venturi Meter, Flow meter, Panels, Diffuser, Air Header Blocks, Casing Walls, Skirt Assembly, Track Plates, Doom Bridges, Mill Housing Armoring Plates, 1400 Ltrs. Buckets.

PHASE-4 : SINCE 2005

Pressure Parts: All type of coils, loose bends, water wall panels, headers,Tanks,Pipings, skid assembly, welded bifurcates, fabricated unequal tee, Drums and ring header.
Wind-Mill Towers: Conical, Tubular, Hexagon and lattice types.

PHASE-5 : SINCE 2013

Railway over Bridges: Steel Composite Girders for Railway over bridges with erection.
Utility package boilers: Utility package Boilers for Rice mill, packing plants applications.

MILESTONES

Milestones

WE HAVE SUPPLIED ALL PRESSURE PARTS COMPONENTS FOR HIGH PRESSURE SUPER CRITICAL BOILER UPTO 660 MW THROUGH M/S. BHEL TRICHY & OTHER NTPC ORGANISATIONS
WE HAVE SUPPLIED ALL CRITICAL MINING COMPONENTS TO NEYVELI LIGNITE CORPORATION
WE HAVE MANUFACTURED MORE THAN 1300 WINDMILL TOWERS (Conical, Tubular, Hexagon and lattice types) / WE HAVE MANUFACTURED WINDMILL TOWERS TO ALMOST ALL TOWER CUSTOMERS IN INDIA

Since 1995 - Wind Towers supply to our Customers : 1576 MW

VISION 2020

Vision 2020

Core Vision & Values:
First and foremost core value: “Time, Quality and Integrity”
To be a premium Corporate Company with a clear focus on each business division.
Understanding & Optimizing the engineering requirements of the customer, by expertise team.
Fine defined production line for each product to handle mass volume.
Cost Effective Work Organization.

Unit I (Corporate Office)
E3-10, Developed Plots Estate, Thuvakudi, Trichy - 620 015.Tamilnadu, India,
Off : +91-431-2500480, 2501183, 2501056, Fax : 0431-2500290,
Email : This email address is being protected from spambots. You need JavaScript enabled to view it. ,

Contact Person Name :: J.Sagaya Arockiya Raj –Director.
Mobile Number : 98429-07771,
This email address is being protected from spambots. You need JavaScript enabled to view it.

Unit II (Works)
Trichy – Thanjavur Main Road, Sanoorapatti Village, Thanjavur District.

"RDSO Approved Vendor for RAILWAY OVER BRIDGES"
Contact Person Name : B. Sabapathy - Project Manager
Mobile Number : 9842907704,
Email : sabapathy@toolfabengg.in ,

Brochure Download : Corporate ROB Boiler

Wind Mill Towers

Railway Over Bridges

Utility Boilers

Heavy Engineering